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Welcome to the world of JINPENG, where innovation and quality meet convenience and comfort. In this article, we will dive into the remarkable features of our 3 Wheel Electric Tricycle. With its spacious cab, comfortable seating, and rainproof protection, this tricycle offers a unique and enjoyable transportation experience. Let’s explore these features in detail and discover why we are the brand of choice for reliable and convenient transportation.

Large Space for Flexible Operation

The generously sized cab of the JINPENG 3 Wheel Electric Tricycle is designed to prioritize both comfort and functionality. The spacious interior provides ample legroom and headroom, allowing the driver to sit and maneuver with ease. This ensures a comfortable and relaxed driving experience, even during long trips or extended periods behind the wheel.

The large cabin space also offers flexibility in terms of operation. It allows for easy entry and exit, making it convenient for drivers of different heights and body types. The ergonomic design of the seating and controls ensures that the driver can maintain a natural and comfortable posture, reducing fatigue and enhancing overall driving comfort.

Comfortable Experience for Passengers

Passenger comfort is a top priority for JINPENG, and the 3 Wheel Electric Tricycle reflects this commitment. The seats in the tricycle are designed with ergonomics in mind, offering a comfortable experience for passengers during their journey. The well-padded seats and supportive backrests ensure that passengers can relax and enjoy the ride, even on longer trips. JINPENG understands that a comfortable seating arrangement enhances customer satisfaction and makes every ride a pleasurable one.

Rainproof Protection for Passengers and Driver

The unpredictable weather should never hinder your travel plans. With JINPENG 3 Wheel Electric Tricycle, you can travel with confidence, rain or shine. The tricycle is equipped with a reliable rainproof feature that ensures the safety and comfort of both passengers and the driver during inclement weather. You can rest assured that you will arrive at your destination dry and protected from the elements, making every journey worry-free.

Conclusion

JINPENG 3 Wheel Electric Tricycle is a testament to our commitment to innovation, quality, and customer satisfaction. The large space, comfortable seating, and rainproof protection are just some of the remarkable features that set JINPENG apart. It’s no wonder that our tricycles have gained popularity among individuals and businesses alike. We invite you to explore JINPENG’s range of 3 Wheel Electric Tricycles and experience the convenience and comfort they offer. Choose JINPENG for reliable and enjoyable transportation solutions.

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JINPENG is proud to introduce the revolutionary Cargo Electric Tricycle, designed to provide a seamless blend of safety, comfort, and versatility. With its three wheel linkage brake, 340mm box board height, smart P gear, and thickened box board, the JINPENG Cargo Electric Tricycle offers an unparalleled experience for both drivers and passengers. In this article, we will explore the exceptional safety features, unmatched comfort, and versatile transportation capabilities of the JINPENG Cargo Electric Tricycle.

Enhanced Safety Features for Secure Business Transportation

The JINPENG Cargo Electric Tricycle comes equipped with enhanced safety features to ensure secure transportation for your cargo and passengers. It boasts a three-wheel linkage brake system that provides superior stopping power, even on steep slopes. The thickened box board is designed to prevent your cargo from shifting around during transit, ensuring it stays secure and protected. The smart P gear provides a smooth and efficient driving experience, which is especially important when transporting passengers.

We understand that businesses need a reliable and safe transportation solution for their goods and passengers. That’s why we’ve invested in technology and engineering that enhances the safety and security of our Cargo Electric Tricycle. We believe that our tricycle is an excellent choice for businesses that prioritize safety and want to provide their customers with the best possible experience.

Versatile and Reliable Business Solution

The JINPENG Cargo Electric Tricycle is a versatile and reliable business solution. Its 340mm box board height makes it easy to transport various sized goods, while flexible seating options make it suitable for accommodating both passengers and cargo. It is also adaptable to different terrains and road conditions, making it an ideal choice for businesses operating in different settings.

Boosting Efficiency and Cost-Effectiveness in Business Operations

The JINPENG Cargo Electric Tricycle is an electric-powered tricycle, which means it reduces fuel costs. It also has an increased payload capacity, which allows you to optimize your deliveries and reduce the number of trips required to complete them. This results in higher efficiency and cost-effectiveness in your business operations. Moreover, the JINPENG Cargo Electric Tricycle requires low maintenance, resulting in long-term savings for your business.

Conclusion

The JINPENG Cargo Electric Tricycle is the perfect solution for businesses looking for a reliable, safe, and efficient mode of transportation. Its enhanced safety features, versatility, and cost-effectiveness make it an ideal choice for businesses of all sizes. With JINPENG Cargo Electric Tricycle, you can move your goods and passengers seamlessly, reduce costs, and increase profitability. Choose JINPENG Cargo Electric Tricycle for your business transportation needs today!

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Machine shops contain a diverse collection of equipment for meeting the production needs of designers. This machinery can be used together to create an unlimited number of unique shapes for both simple and complex parts.

Without machining expertise, however, design engineers may not understand the capabilities and limitations offered by different kinds of CNC machining equipment. This can introduce unexpected production inefficiencies and increase manufacturing costs.

This article explains the differences between two types of CNC milling machines, specifically 3-axis and 4-axis CNC milling machines. The biggest difference between these machines is their ability to manipulate parts. The possibilities for more advanced movements mean more capabilities.

By understanding how 4-axis CNC milling is different from 3-axis milling, designers can better anticipate what equipment they will need to efficiently manufacture parts.

What is 3-Axis CNC Machining?

CNC machining almost always relies on a Cartesian coordinate system to define its positioning and movements. This means an x-axis, y-axis, and z-axis. The most basic milling equipment on the market is capable of 3-axis machining along these axes.

This means translation movement, or sliding, in 3 directions only: side to side, front to back, and up or down. We define these directions as the x-axis, y-axis, and z-axis respectively.

While 3-axis CNC machines can combine movement along different axes at the same time to create curved shapes, they have somewhat limited capabilities. Parts with features on multiple sides require manual repositioning and realignment between operations, which slows things down. Repositioning workpieces is simplified and sped up by using a separately designed jig, which may also be essential for features like angled grooves.

More complex features that incorporate curvature outside of a single xy-plane may not be even possible on a 3-axis milling machine. For example, helical grooves or the lobes of a camshaft. This means 3-axis CNC mills are best reserved for simple operations like drilling holes or milling slots.

What is 4-Axis CNC Machining?

A 4-axis CNC mill is capable of all the same movements as a 3-axis milling machine, but adds an additional rotary axis, known as the A-axis. This 4th axis is in line with the x-axis used for side-to-side motion. This means the A-axis allows the workpiece to roll forward or backward from the operator’s perspective.

While most 3-axis mills have a “flat” table for mounting parts, 4-axis CNC machines use either a chuck, a faceplate, or a tombstone fixture block. Chucks and faceplates grip an individual part from the side, which can then be rotated for 360° access to all sides. Tombstones hold multiple components simultaneously for batch production.

The A-axis is useful with either continuous movement for rounded features, or by indexing, which repositions and then fixes the part at a new angle. Either way, the 4th axis adds additional capabilities and improves efficiency on parts that need machining on more than one face.

Is 4-Axis Machining Better?

While a 3-axis CNC machine may be all that’s needed for small, simple machining jobs, a 4-axis CNC is sometimes preferred for three reasons:

  1. The 4th axis adds the capability for machining more complex features.
  2. When machining multiple faces, a 4-axis CNC mill improves efficiency by not requiring workers to reposition and realign parts.
  3. Repositioning parts on a 3-axis CNC can introduce inaccuracies and affect the ability to meet design tolerances.

There are also 5-axis CNC machines available to further increase the allowable complexity of machined parts. Gensun uses a full range of high-precision machining equipment to manufacture the parts you need within tight tolerances. Check out our CNC services page to learn how we can help you bring your next product design to the market.

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JINPENG is proud to present our innovative electric cargo tricycle, a game-changer in the transportation industry. Our tricycle offers a sustainable and efficient solution for businesses seeking eco-friendly alternatives. In this article, we will delve into the eco-friendly advantages of JINPENG’s electric cargo tricycle, explore its versatile applications, and highlight the efficiency and innovation it brings to various operations.

The Eco-Friendly Advantages of JINPENG’s Electric Cargo Tricycle:

JINPENG’s electric cargo tricycle is designed with the environment in mind. By opting for our tricycle, businesses can significantly reduce their carbon footprint. The electric motor generates zero emissions, contributing to a greener future and cleaner air quality. Our tricycle aligns with eco-friendly regulations and sustainability initiatives, allowing businesses to showcase their commitment to environmental responsibility.

Versatile Applications of JINPENG’s Electric Cargo Tricycle:

JINPENG’s electric cargo tricycle finds applications across various industries and sectors. It is an ideal choice for delivery services, enabling efficient and environmentally friendly last-mile transportation. Whether it’s delivering packages, groceries, or other goods, our tricycle ensures timely and reliable deliveries. In urban logistics, our tricycle becomes a valuable asset, maneuvering through congested streets with ease. The spacious storage area offers versatility, accommodating diverse cargo needs, making our tricycle suitable for a wide range of businesses.

Experience the Efficiency and Innovation of JINPENG’s Electric Cargo Tricycle:

JINPENG’s electric cargo tricycle is a testament to efficiency and innovation. Our tricycle incorporates cutting-edge features and technology to optimize performance. The electric motor provides ample power while maintaining reliability and durability. With quick acceleration and smooth handling, our tricycle ensures efficient transportation. The spacious storage area allows for maximum cargo capacity, enabling businesses to transport goods effectively. Businesses and individuals who have embraced our tricycle have witnessed significant improvements in their operations, praising its efficiency and reliability.

Testimonials from businesses and individuals on the advantages of JINPENG’s Electric Cargo Tricycle:

Businesses and individuals who have chosen JINPENG’s electric cargo tricycle have experienced the advantages firsthand. They have witnessed the positive impact our tricycle has had on their operations, emphasizing its efficiency, reliability, and eco-friendliness. Through their testimonials, they share how our tricycle has transformed their delivery services, improved logistics, and reduced costs. Their feedback highlights the value and benefits that JINPENG’s electric cargo tricycle brings to their daily operations.

Conclusion

In conclusion, JINPENG’s electric cargo tricycle offers an eco-friendly and efficient solution for businesses seeking sustainable transportation alternatives. By choosing our tricycle, businesses can reduce their carbon footprint, comply with environmental regulations, and contribute to a greener future. The versatility of our tricycle enables its application in various industries, providing reliable and cost-effective transportation solutions. Experience the efficiency and innovation of JINPENG’s electric cargo tricycle and join the movement towards sustainability.

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JINPENG is dedicated to shaping the future of transportation, and we’re excited to introduce you to our XD Electric Passenger Tricycle – an innovative solution that seamlessly combines leisure and efficient personal transportation. As a leader in electric vehicle technology, we proudly present the XD, a tricycle that embodies eco-friendliness, comfort, and convenience. Join us as we delve into the remarkable features and advantages that make the XD an ideal choice for short-range travel and leisure activities.

       

Diverse Colors to Suit Your Style

We understand the importance of personalization, and that’s why the XD Electric Passenger Tricycle is available in a range of optional colors. Whether you prefer the vibrancy of red, the serenity of blue, the warmth of brown, the energy of yellow, or the neutrality of grey, the XD allows you to choose a color that resonates with your individual style. We believe that personalization is key to enhancing your connection with your vehicle.

Eco-Friendly Performance with Quiet Operation

Eco-friendliness is a driving force behind the XD’s design. Powered by an electric motor, this tricycle operates with zero emissions, contributing to a cleaner environment. Beyond that, the electric motor ensures whisper-quiet operation, making it an ideal choice for residential areas. With the XD, you’re not just enjoying a leisurely ride; you’re making a positive impact on your surroundings.

Stability, Comfort, and Range in One Package

The XD Electric Passenger Tricycle features a robust three-wheel design that guarantees stability and safety during your rides. Comfort is paramount, and the tricycle is equipped with a seat designed for an easy and enjoyable journey. But that’s not all – the XD boasts an impressive range of 55-60 km, making it suitable for short-range commutes, running errands, and leisure trips. It’s a versatile solution that caters to your various travel needs.

Conclusion

The JINPENG XD EV trike isn’t just a vehicle; it’s an embodiment of our commitment to enhancing your mobility experience. With options for personalization, eco-friendly performance, stability, comfort, and an impressive range, the XD redefines what it means to travel efficiently and leisurely. Whether you’re exploring your local neighborhood, commuting for daily errands, or seeking a leisurely ride, the XD is your companion for every journey. Choose the XD and embark on a new era of leisure and efficiency, backed by JINPENG’s dedication to innovation and sustainability.

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As we at JINPENG proudly introduce our cutting-edge electric passenger tricycle, we invite you to embark on a journey of innovation and comfort. Our Electric Passenger Tricycle, such as the "ZY," is a testament to our commitment to revolutionizing personal transportation. With its exceptional features, tangible benefits, and advanced technology, the ZY is more than just a mode of transport; it’s a lifestyle upgrade.

Discover Unmatched Features

At the heart of our ZY Electric Passenger Tricycle lies a blend of innovation and convenience. We understand that comfort and style matter to our riders, and we have meticulously designed the ZY to reflect just that.

Spacious Cabin: The ZY boasts a generously spacious cabin, ensuring that both passengers and the driver have room to move comfortably. Whether you’re commuting to work, running errands, or enjoying a leisurely ride, our tricycle offers ample space for everyone.

Ergonomic Seating: Our seats are designed with your comfort in mind. The ergonomic design guarantees a comfortable experience for passengers, whether it’s a quick trip to the market or an extended city tour. Say goodbye to uncomfortable rides.

Rainproof Design: Worried about unpredictable weather? Don’t be. The ZY’s closed cabin design provides reliable rain protection for both passengers and the driver. Stay dry and cozy even when the skies open up.

Enhanced Visibility: Safety is paramount, and our ZY Electric Passenger Tricycle features high-brightness LED headlights for increased visibility, ensuring a secure journey, day or night.

Reaping the Benefits

The ZY Electric Passenger Tricycle isn’t just about style and comfort; it also delivers tangible advantages to its users and the environment.

Eco-Friendly Transportation: Powered by advanced electric technology, the ZY is an eco-conscious choice. Say goodbye to harmful emissions and hello to a greener planet. You can contribute to a sustainable future with every ride.

Cost-Effective: With its energy-efficient electric motor, the ZY offers cost-effective transportation. Save on fuel costs and reduce your carbon footprint while enjoying a smooth ride.

Quiet and Peaceful: Thanks to its electric motor, the ZY ensures a quieter journey, reducing noise pollution in your community. Enjoy a peaceful ride, whether you’re commuting or exploring tourist attractions.

Economic Efficiency: The ZY’s economical design, combined with its durability, makes it a wise investment. Expect a reliable and long-lasting mode of transportation that delivers economic benefits over time.

Conclusion

JINPENG’s ZY Electric Passenger Tricycle is more than just a vehicle; it’s a lifestyle upgrade. With its spacious cabin, ergonomic seating, rainproof design, and enhanced visibility, it offers a superior riding experience. Plus, its eco-friendliness, cost-effectiveness, and economic efficiency make it an excellent choice for personal transportation.

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When it comes to modern transportation solutions, JINPENG stands as a beacon of innovation and sustainability. We are thrilled to introduce the JL150 Electric Cargo Vehicle – a groundbreaking asset that exemplifies our commitment to revolutionizing how businesses and individuals move goods. In this article, we explore the remarkable advantages of the JL150, showcasing its environmental friendliness, versatile cargo capacity, durability, cost-effectiveness, and practicality. Join us as we unveil the future of cargo transportation.

       

Embrace Sustainability with Zero Emissions


At JINPENG, environmental responsibility is non-negotiable. The JL150 Electric Cargo Vehicle is a shining example of our dedication to creating vehicles with a minimal ecological footprint. With zero emissions, this electric cargo vehicle aligns with your eco-conscious values while providing a reliable transport solution. By choosing the JL150, you’re not just investing in efficiency; you’re investing in a greener future for generations to come.

Versatility Redefined through Cargo Capacity

Versatility is the hallmark of any exceptional cargo vehicle, and the JL150 exceeds expectations. Its capacious and secure cargo storage area is designed to accommodate goods of varying sizes, making it an ideal choice for businesses with diverse transport needs. Whether it’s packages, equipment, or bulkier items, the JL150 ensures that you have the space to carry out your operations seamlessly.

Unyielding Durability and Cost-Efficiency

In the world of cargo transportation, durability is a necessity. The JL150 Electric Cargo Vehicle is engineered to withstand the rigors of heavy use over time. Its sturdy construction ensures that it’s not just a short-term solution but a long-term investment. Additionally, the electric nature of the vehicle translates to cost-effectiveness. Say goodbye to fuel expenses and frequent maintenance – the JL150 helps businesses save on both fronts.

Pioneering Practicality for Diverse Scenarios

Practicality is a cornerstone of our design philosophy, and the JL150 epitomizes this principle. Its cargo E-trike design is a testament to simplicity and ease of use. From urban deliveries to daily commutes, the JL150 adapts effortlessly to various scenarios. Its compact size, high load capacity, and easy maneuverability make it a top choice for courier services, industrial parks, and even rural areas with challenging terrains.

Conclusion

The JL150 Electric Cargo Vehicle from JINPENG isn’t just a vehicle; it’s a statement of our commitment to progress and innovation. With advantages ranging from sustainability and cargo capacity to durability, cost-effectiveness, and practicality, the JL150 is poised to redefine cargo transportation. As you navigate the complex landscape of modern business, let the JL150 be your steadfast partner, ensuring efficient, reliable, and environmentally conscious transportation. Experience the future today – choose the JL150 and embark on a journey of efficiency, sustainability, and success.

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Vacuum metalizing is the process of physically plating a metal material onto a plastic part in a vacuum chamber. The technique was first used in the 1930s to make reflective films for lenses. Later, it was extended to various optical parts, such as street lamps and automobile headlights. It is also used as a functional film for aluminum coating plating of records, decorative coating of materials and surface modification. These applications include imitation gold plating of watch cases, metallic texturing of plastics, and metallic coating of mechanical tools.

Also, as countries around the world focus on environmental protection, the vacuum metalization process is gaining more and more attention as an environmentally friendly surface treatment that is carried out almost entirely in a vacuum chamber, where metal vapor is not released into the air.

In addition, as an important surface treatment, it is indispensable in the aluminum wire and custom machined parts industry.

What is the Vacuum Metalizing?

Vacuum metalizing, also called vacuum metallization, is a process that allows creating a metallic layer on metalized parts or a substrate and is a form of physical vapor deposition (PVD). It coats a metal (such as aluminum or copper) onto a non-metallic substrate by evaporation.

The evaporation of the metal occurs by feeding a metal wire into a heating source (involves heating) in a closed chamber under a high vacuum at approximately 1500°C (2700°F). The lack of pressure in the vacuum chamber lowers the boiling point of the metal parts, which causes the liquid metal to change from a condensed phase to a gaseous phase. The metal vapor adheres to the surface of the substrate, producing a metallic coating or decorative coatings on the thin film or fabric.

The Best Metal For Vacuum Metalizing

Compared to aluminum, copper and silver have better electrical conductivity, but copper is susceptible to oxidation and corrosion, while silver is more costly. Due to the relatively low cost and better reflective properties, the best metal material for vacuum metallization is still aluminum.

1)Aluminum: For reflective coatings, the most commonly used material is aluminum, which can produce a 90% reflectivity. Industrial, commercial and automotive lighting reflectors all use aluminum.

2) Copper: Due to its better conductive properties, it is generally used as a shielding coating. However, because it is susceptible to corrosion, it must be covered with oxide layer or another metal (such as nickel-chromium or stainless steel) to prevent discoloration or oxidation, so this coating is also thicker, typically 10 times thicker than other types of metallization.

The Vacuum Metalizing Process

In the vacuum metalizing process, the material is heated until the material vaporizes in a vacuum chamber. First, take a look at two methods of vacuum metallization.

Metallization methods

There are two main types of metallization methods below.

1. Physical vapor deposition (Thermal evaporation)

Vacuum evaporation coating or vacuum coating heats the coating material in a vacuum coating environment and makes it evaporate in a very short time. The evaporated molecules of the coating material are deposited on the plastic surface to form a coating layer, which is generally used to evaporate low melting point metals such as aluminum.

This method is simple and convenient, easy to operate, fast and efficient film formation, and is the most widely used technology in thin film vacuum preparation.

2. Chemical vapor deposition (Sputtering)

The inert gas is filled in the vacuum and a high-voltage direct current is added between the plastic substrate and the metal target. The electrons generated by the glow discharge excite the inert gas and produce plasma, which knocks out the atoms of the metal target and deposits them on the plastic substrate. The adhesion of the coating film to the plastic surface is better than that of evaporation coating, and the film layer is dense and uniform.

Vacuum metallization: step by step

Both types of metallization follow the same steps:

1. Customized fixtures and clamping of parts

Custom jigs and fixtures are used to hold the parts in place for maximum efficiency during vacuum metalizing and painting operations, and for best masking results, with significant cost and quality control. Also, individual parts are inspected for visible defects prior to clamping to ensure the quality of the metalized coating.

2. Primer application

By spraying a special primer, adhesion or abrasion resistance is improved and a smooth surface is provided for metallization and paint finishes. This step is a pretreatment prior to vacuum metallization. After priming, the part is placed in a convection oven for curing along with the fixture.

3. Vacuum Metallization

The fixture is placed on a turntable in the vacuum chamber. A filament (tungsten filament or tungsten wire of an alloy) is used to evaporate the metal (most commonly known as aluminum vapor), creating a vapor cloud that bonds to the part. The work holding fixture is rotated in front of the evaporation source to achieve a uniform coating. After the metallization process is complete, the chamber is returned to match the atmosphere and the work holding fixture is removed.

4. Apply top coat

Depending on the required coating properties of the part, a top coat (top coating) can be applied to improve the chemical resistance, moisture resistance or wear resistance of the part and enhance its appearance of the part. Examples include 2K polyurethane and UV-curable wear-resistant clear coat; functional industrial top coating or top coat such as Teflon and ceramic coatings; stained and tinted finishes to give gold, bronze, colored chrome, and metallic satin finishes, etc.

5. Quality Inspection

The plastic parts and plastic components are inspected for quality according to ISO 9001 standards and the specific requirements of the project. In addition, for easy traceability throughout the process, a tracking label can be attached to each part so that errors can be traced and corrected if they occur.

What is the difference between Vacuum Metalizing and Electroplating?

Both vacuum metalizing and electroplating are essentially plating a layer of metal on a substrate, so what is the difference between them?

1. The material of metal plating

In the custom parts processing industry, vacuum metalizing is generally aluminum plating, and electroplating is generally chrome or nickel plating.

2. Plating environment

Generally, PVD vacuum metalization ( PVD application process) is done in a vacuum environment, which requires high environmental and equipment requirements and is relatively costly, while electroplating is done in an electrolyte solution, which is a relatively simple process.

3. Color and durability

The color of vacuum metallization coating is more selective and brighter than that of water plating, and the color retention time is also longer and less prone to corrosion.

4. Environment friendly

Vacuum metallization is carried out independently in a vacuum chamber, and the steam is not easily discharged to the outside environment, which is green and environmentally friendly. While electroplating is a traditional process, the plating generally uses ‘hexavalent chromium’, high pollution.

The Benefits Of Vacuum Metallizing

1. It is more cost effective. Vacuum metallization is easier to meet your needs for a specific look, and it is environmentally friendly.

2. Safer than other processes such as chromium plating. Vacuum metallization does not require the dangerous mixture of chromium and cyanide, and the purer process reduces the risk of chemicals in the part causing problems for people.

3. Meets a wide range of functional and decorative coating requirements and addresses specific industrial coating challenges. It has many benefits, such as shielding from electronic interference, moisture or vapor barriers, coating uniformity. moisture or vapor barriers, high tolerances for properties such as coating uniformity and adhesion, improved reflectivity, etc.

The applications for vacuum metalizing

Vacuum metalizing coatings are used in a variety of industries, such as vehicle lighting and components, electrical components, cosmetics and product packaging, EMI/RFI/ESD shielding, vapor barrier protection, solar/photovoltaic, etc. It can be grouped into the following broad categories.

1. Vacuum metallization for decoration

Aesthetically, it adds a unique and eye-catching appearance. Metallized substrates can have a highly reflective mirror finish or be used in combination with other processes such as coating or laminating to produce a decorative effect.

Vacuum metalized films can also be dyed and/or coated to give the substrate a unique color. The most typical application would be gold and silver wire, which has become an indispensable decorative material for textiles using polyester films coated with aluminum and then processed.

In addition, the decorative plastic coating is also widely used in instruments, machinery, automobiles, toys, lamps and household appliances, etc., which has high economic value and practicality.

2. Vacuum metallization for insulation applications

Vacuum metallization is widely used to increase the functionality of films or fabrics. Vacuum aluminized films (PVD)) are ideal for insulation applications because the film metallization improves reflectivity/radiation properties.

Commercial and residential radiation barrier insulation materials gain their functionality from the vacuum metallization process. Insulation systems used to protect spacecraft for critical space missions consist of multiple layers of polyimide film and other films that have undergone our film metallization process.

After surface metallization, the fully insulated plastic surface has the properties of metal to reflect, absorb, conduct and attenuate electromagnetic waves, providing a shield against electromagnetic interference.

3. Vacuum metallization for improved barrier properties

In order to improve the circulation cycle and shelf life of goods, the role of commodity packaging is increasingly important, especially for food, drugs, cosmetics, detergents, and other goods with high-quality requirements, the use of high barrier performance packaging materials packaging is often the most effective means.

The film metallization process also reduces the light transmission of the substrate, making it an effective light barrier, which is critical to limiting the amount of UV exposure.

4. Vacuum metallization for the reflectivity of optical parts

Vacuum metallization (especially aluminizing) is most commonly used for a variety of optical lighting parts, such as reflectors for bicycles and automobiles. Among our customers, automotive customers use PC or aluminum to mirror polish the surface at the prototype stage and then metalize the surface to test the optical reflectivity and mimic the mass-produced injection molded parts.

conclusion

Vacuum metallization is a complex post finishing that requires a controlled vacuum environment and is generally intended for mass production.

At WayKen, there is no minimum order quantity, and we improve quality even if it is a prototype, only one piece. If you have a custom part project, whether it’s a CNC prototype for metallization or a rapid mold for metallization, we have a one-on-one project manager corresponding to your project to give you professional advice and provide the best quality. Upload CAD files for more details.

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Selecting the most cost-effective, and appropriate types of the thread makes your task reliable and easy. So identification of cotton thread, polyester thread, and royan thread is essential for fitting connection. Straight threads (also called Parallel threads) and Taper threads are the two main styles of threads.

There are different types of threads found, and some main types of threads are parallel threads, including BSPP, UN/UNF, and metric parallel. The second type of thread is tapered threads in which metric tapered, BSPT, and NPT thread/NPTF thread are included.

What Is Screw Thread?

We use a helical structure to convert between rotational and linear movement is called thread or screw thread. Screw threads are essential features of a screw machine and of thread fasteners.

We can use screw thread in various applications, and it is a ridge wrapped around a cone or cylinder. The screw thread is in the form of a helix. The lead of a screw thread is the linear distance-the screw can travel in one revolution, and the mechanical advantage of screw threads depends on its lead.   

There are two common forms of threads: straight threads and tapered threads.

Straight threads have a parallel profile that remains the same diameter throughout the part.

Tapered threads taper along with the thread profile and become smaller in diameter as the part moves down.

Geometric Parameters of the Thread

Before introducing types of thread, let’s have a general idea of the main geometric parameters of the thread.

1) Outer Diameter (Major thread diameter)

Major and minor diameters are geometric parameters of a thread. Major diameter (outside diameter) is the largest material diameter of a gear tooth or thread feature. Outside or external thread diameter means the diameter of a screw and includes a raised helix height around the thread. Using a clipper rule or a thread pitch gauge, you can measure the outside diameter.

The major diameter or outside diameter is measured using an external thread screw.

A clipper can measure the outside diameter of a female thread (inside diameter, respectively). The outer diameter of the male thread is calculated by using a clipper. Thread pitch gauge helps you measure female threads, and male threads with clippers save your time and money.

2) Inner Diameter (Minor thread diameter)

Minor diameter can be defined as an imaginary cylinder that can touch the roots of the thread crests (a prominent part of a thread) of an internal thread or the roots of an external thread.

Special equipment is required to measure major and minor diameters. Minor diameter is a screw’s diameter that can measure at the root of the thread at the intersect area of the screw or the base of the thread.

3) Pitch diameter (Effective Diameter)

Effective or pitch diameter is the diameter of an imaginary co-axial cylinder that can intercept the surface of the thread. Pitch diameter can cross so that the intercept on a cylinder generator at the point where pitch diameter meets the opposite flanks of the thread groove. The thread groove is equal to half of the nominal pitch of the screw thread.

You can use a thread pitch gauge tool to check and identify the thread diameter and size. The thread pitch gauge tool can prove helpful to calculate and measure the thread’s number accurately within a given distance, and you can try various gauge tools for this purpose.

4) Pitch

The Pitch of the thread, or we can say it as thread pitch, is a distance from a point on the same screw thread to a corresponding threshold. 

The thread pitch will be on the next thread that can measure parallel to the axis. It should be between corresponding points on an adjacent surface in the same axial plane.

5) Lead

We can define lead-the distance a screw thread can advance axially in one turn. The lead and pitch are the same on a single-threaded screw, while the lead is two times the pitch on a double-threaded screw. The lead is three times the pitch on a triple-headed screw.

6) Tooth Angle

Tooth angle terminology refers to the shape and geometry of a thread. Threads can find in various shapes and styles. The tooth angle may be trapezoidal, square, or triangle.

7) Threaded Angle

The angle, which includes between the sides of the thread measured in an axial plane, is called the threaded angle or angle of the thread.

Different Types of Screw Threads

There are different types of threads found, and some main types of threads are parallel threads, including BSPP, UN/UNF, and metric parallel. The second type of thread is tapered threads in which metric tapered, BSPT, and NPT thread/NPTF thread are included.

1) Metric Threads or International Threads

Metric threads or international threads were the first international standards, and we use metric threads for general-purpose screw threads worldwide. The “M” in the metric threads indicates the nominal outer diameter of the screw thread.

“M” in a metric thread has also indicated the diameter of the smooth-walled hole. ISO metric screw thread is a global thread, and fine thread has a small pitch compared to coarse thread.

2) British Standard Threads

British Standard Whitworth (BSW) thread is devised and specified by Joseph Whitworth. It is an imperial -unit-based screw thread standard and was the world’s first national pipe tapered thread standard.

British standard threads are one of the main types of threads and have coarse pitches and bases of many other standards such as BSCon, BSF, and BSCopper. BST is used for special purposes such as line adjustment and can find on bolts.

BSF (British standard thread with fine pitches) increases vibrations in automobile and aero work and line adjustment. These types of threads can also be used for the internal thread size and external thread size of iron and steel pipes where great strength is required. The thread form of BST is as follows:

1. British standard pipe parallel thread(BSPP)

2. British standard pipe tapered thread(BSPT)

BSP Thread Size Outside Diameter mm / inch TPI 1/16 Inch BSP 7.7 mm / 0.304″ 28 1/8 Inch BSP 9.7 mm / 0.383″ 28 1/4 Inch BSP 13.16 mm / 0.518″ 19 3/8 Inch BSP 16.66 mm / 0.656″ 19 1/2 Inch BSP 20.99 mm / 0.825″ 14 5/8 Inch BSP 22.99 mm / 0.902″ 14 3/4 Inch BSP 26.44 mm / 1.041″ 14 7/8 Inch BSP 30.20 mm / 1.189″ 14 1 Inch BSP 33.25 mm / 1.309″ 11 1-1/4 Inch BSP 41.91 mm / 1.650″ 11 1-1/2 Inch BSP 47.80 mm / 1.882″ 11 2 Inch BSP 59.61 mm / 2.347″ 11 2-1/4 Inch BSP 65.71 mm / 2.587″ 11 2-1/2 Inch BSP 75.18 mm / 2.96″ 11 3 Inch BSP 87.88 mm / 3.46″ 11 4 Inch BSP 113.03 mm / 4.45″ 11 5 Inch BSP 138.43 mm / 5.45″ 11 6 Inch BSP 163.83 mm / 6.45″ 11

3) Unified thread standard (UTS)

Unified threads standard is one of the different types of threads that have rounded crests and roots. Unified threads consist of three classes:

1. This thread type is used for applications requiring liberal tolerance for easy assembly.

2. This class of unified threads is commonly used for general applications.

3. The last class of unified standard thread is used where the accuracy of thread elements and closeness of fit is essentially required or important.

Unified threads standard (UTS) is the main standard thread type for nuts bolts and has the same 60° profile as ISO metric screw thread.

The unified threads standard is the one thread form used in three countries, i-e, Canada, the United States, and Great Britain, under an agreement with the included angle of 60° so that they can easily exchange machinery and thread identifying tools. The unified threads standard is a general-purpose screw thread controlled by ANSI/ASME in the USA.

4) “V” shape threads

“V” shape threads are widely used, and you can cut them with a lathe machine, tap, or die. The thread shape is like the English alphabet V as their name reflects the form of screw threads.

5) Square threads

The square thread has high efficiency. It is used to transmit power, high load applications such as jackscrews and leadscrews. Square thread is a common screw thread form among the different types of threads, and its name is due to a square cross-section of the thread.

The square threads consist of the most efficient thread forms, but it is not easy to fabricate square threads. The square thread has the lowest friction, and it is widely used due to its high efficiency. The types of square threads can find on tools, spindles, feed mechanism of machine tool, and screw jacks.

Square thread type is less strong than V-thread, but it can offer less frictional resistance to motion than the whitworth thread.

6) Acme threads

Acme thread is mostly used for brass valves, bench vices, and screw-cutting lathes. It is a transformation of the square thread and can easily be produced. Acme thread type is stronger as compared to square thread. There are three types of general-purpose acme thread 2G, 3G, and 4G. Each class is used for the assemblies and clearance on all standard size diameters.

7) Knuckle threads

Knuckle thread is a thread form of the screw thread terminologies and can be used for ready and rough work. It has a rounded top and bottom. It is sensitive and can easily be inclined to damage and dirt. Knuckle thread is an adoption of the square thread, and they can easily be cast and rolled. The angle of the knuckle thread is 30 degrees. Knuckle threads are one of the different types of threads used in necks of glass bottles, coupling gears, valves, fittings, slides, hydrants, large molded insulators used in the electrical trade, and railway carriage couplings.

8) Buttress threads

Buttress threads can be referred to as two-thread profiles:

1. Sawtooth thread: a type of leadscrew used in machinery and known as breech-lock thread form. It allows the thread to withstand great loads in one direction. It has low friction.

2. Buttress pipe thread is a type of trapezoid tapered pipe thread used in the oil industry as a hydraulic sealing thread form.

Buttress threads have the advantage of both V-threads and square threads and are used to transmit power when it is transmitted in one direction. It has the same strength as most threads of V-thread and has low frictional resistance characteristics of the square thread.

The height of buttress thread engagement is 0.6p and has a clearance angle from normal to the axis of 45 degrees. Common examples of buttress nuts and rods are airplane propeller hubs, breech assemblies of large guns, and columns for hydraulic presses.

9) Worm Threads

Worm threads are one of the different types of threads similar to acme threads as their shape also has 29 degrees. One difference is that they are deep than acme threads. We use worm threads in the worm wheel of motor vehicles. It can transfer at 90 degrees because three teeth of the worm wheel can fit into the shaft while using a shaft with worm threads. They can work well.

10) Single and Multi-Threads

Some independent and separate threads are also found in screw thread terminology and can run along with a piece of work; therefore, single-threaded screws and multi-started threaded screws are used in some pieces of work.

1: The single-threaded screw refers to the screw when one completely turns around the bolt or screw is called a single-threaded screw. It is also called starts, and you can have single-start, two starts, or three stars.

2: The multiple-threaded screw refers to when there is a moment of more than one thread. We can use multi-start threads in cases where fast motion or movement is required.

Important Tips To Choose the Right Screw Thread

In order to choose the right thread, you need to pay special attention to some specific characteristics of the thread. It will provide you with the right strength and ensure better performance for various applications. Some of these tips are listed below.

● You can not use all types of screw thread for all applications. Each type is specifically designed to perform its specific task and manufactured with various materials to perform different functions.

● Some screw threads may need sharp designs made for drilling directly, while on the other side, some may require pre-drilled holes for their proper working.

● Thread spacing can vary in other screws, which are very important for different characteristics of screw threads.

Conclusion

In product design, the application of different types of threads will be considered. In addition to directly processing threads on parts, there are also methods of Helicoil and copper inserts. For products of different materials, different thread types and thread processing methods are applied, and professional testing is adopted to control quality.

WayKen has a professional engineering team and rich experience in prototyping. We also have in-depth knowledge of the different types of bearings and fasteners in machining. We are committed to providing you with a one-stop service and thread solution that fits your project, upload your CAD files today!

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图文识别API:优势尽显,作用非凡

November 27, 2024 | News | No Comments

图文识别API是一种基于人工智能技术的接口,它可以对图片中包含的文字、物体、场景等进行自动识别,并将其转换成可编辑的文本格式或提供相应的结果和标签。

其基本原理主要包括图像处理、物体检测、场景分析以及文字识别等步骤。首先,获取图片数据并进行特定的图像处理,以减少噪声干扰、增强图像对比度和清晰度等。然后,通过物体检测和场景分析,识别出图片中的物体、场景以及文字的位置、大小、颜色等信息。最后,将这些信息转化成文本或标签,供业务使用。

图文识别API具有高精度识别、多场景适用、快速响应和灵活易用等优势,能够在自动化处理、智能搜索和辅助决策等方面发挥重要作用。随着技术的不断发展,图文识别API将在更多领域得到应用。

幂简集成为您整合一些热门好用的强大而实用的图文识别API工具,为您的生活和工作带来更多便利和效益!

印章识别

一款先进的印章识别API服务能够为企业级应用和解决方案提供精准、高效的印章检测与识别功能。这款API利用深度学习和图像处理技术,针对各类文档中的印章区域进行智能定位和字符抽取,实现印章内容的自动化识别和验证。

服务核心功能包括印章检测、印章文字识别以及印章真伪初判等。印章检测模块可以快速从复杂背景的文件图像中锁定印章位置,并提取出印章区域;印章文字识别环节则运用OCR(Optical Character Recognition)技术,准确识别印章内的文字信息,如单位名称、印章类型等,并支持多语种、多种字体的印章内容识别。

应用场景:

  • 合同管理:在企业合同管理系统中,印章识别 API 可以用于识别合同中的印章,自动验证签章的真实性和合法性,提高合同管理的效率和准确性。
  • 金融行业:在银行、证券等金融机构中,印章识别 API 可以应用于开户、签约、贷款审批等流程中,自动识别客户提供的印章,简化流程并提高安全性。
  • 公共事务:政府部门和公共事务机构可以利用印章识别 API 来识别和验证公文、证件等中的印章,实现电子化、智能化的管理和审批流程。
  • 法律行业:律师事务所和法律部门可以利用印章识别 API 在案件处理中自动识别和验证相关文件中的印章,提高办案效率和准确性。
  • 企业管理:在企业内部管理中,印章识别 API 可以应用于员工考勤、文件管理、印章授权等方面,简化管理流程并提高工作效率。
  • 身份认证:印章识别 API 还可以结合其他身份验证手段,如人脸识别、指纹识别等,用于身份认证场景,确保用户身份真实可信。

手写文字识别

手写文字识别API是一项尖端的人工智能技术应用服务,旨在高效、精准地实现从图像中提取手写中文、英文以及数字信息。此服务基于深度学习和先进的神经网络模型设计,特别针对不规则、自由形态的手写字体进行了深度优化,显著提升了在复杂场景下的识别准确率,目前识别准确度已超过90%,充分满足多元化的业务需求和应用场景。

该API允许用户上传包含手写内容的图片,图片格式支持常见的jpg、png、bmp等,并对图片大小做出了严格而灵活的规定:图片在经过Base64编码及urlencode处理后,其大小一般不超过4兆字节;同时,确保图片的分辨率符合要求,即图片的最短边至少为15像素,以保证文字清晰可读,最长边则不得超过4096像素,以适应不同设备采集的多样尺寸。

服务能够自动识别并定位图片内的每一个文字块,不仅输出识别出的文字内容,还提供了详细的文字位置信息。例如,在响应结果中,会以JSON格式呈现,包括每个文字所在的行、段落区块及其精确坐标位置(如右下角坐标y轴和x轴坐标,左上角坐标y轴和x轴坐标),使得识别结果具有极高的结构化和可操作性。

该服务不仅适用于一般的手写文档数字化,还能有效应对教育、金融、法律、医疗等诸多行业领域的实际需求,如试卷批改、银行单据录入、病历书写识别等场景,极大地提高了信息处理效率,降低了人工成本,实现了智能化的信息管理与利用。

手写文字识别API作为一项强大的自动化工具,凭借其卓越的识别性能和广泛的适用性,正逐步成为各行业提升工作效率、推进数字化进程的重要技术支持。随着持续的技术迭代与优化,未来将有望实现更高的识别准确率和更丰富的功能扩展。

应用场景:

  • 教育领域:学生可以利用手写文字识别API将手写笔记转换为电子文档,方便保存、编辑和分享。老师也可以利用该技术快速批改学生的手写作业。
  • 办公场景:在办公环境中,手写文字识别API可以用于扫描和识别手写的便签、会议记录、表格等,实现数字化管理和存档。
  • 金融行业:银行、保险公司等金融机构可以利用手写文字识别API实现支票、合同等手写文件的自动识别和处理,提高工作效率和准确性。
  • 医疗领域:医生可以利用手写文字识别API将手写的病历、处方转换为电子格式,便于管理和查询。同时,该技术还可以用于医疗报告的自动识别和录入。
  • 物流和快递:物流公司可以利用手写文字识别API识别货物上的手写标签和签名,实现快速的物流信息管理和跟踪。
  • 法律行业:律师事务所可以利用手写文字识别API识别法律文件中的手写签名和条款,提高文件管理和案件处理效率。
  • 手写笔记应用:各种手写笔记应用可以集成手写文字识别API,帮助用户将手写笔记转换为可编辑的电子文档,实现笔迹识别和文字转换功能。

表格文字识别

表格文字识别API是一种强大的自动化工具,专门用于识别图像或PDF文档中所包含的表格内容,并将其结构化输出为可编辑的数据格式。

在实际应用中,该API支持多种常见图像格式,例如JPEG、JPG、PNG、BMP和GIF。表格文字识别API不仅支持常规的有线表格,还包括无线表格和多表格混合场景,甚至能识别旋转角度的表格图片

在输出方面,API会返回详细的表格结构信息,包括表格标题、行和列的内容、位置尺寸等,并可提供检测到的所有表格的详细数据,以及在识别PDF时返回的总页数、图片可能存在的旋转角度等附加信息。此外,每条请求都会生成一个唯一的请求ID,便于用户追踪和排查问题。

表格文字识别API显著提升了数据录入和管理工作流程的效率,无论是处理历史文档数字化,还是进行大规模数据整理,都能极大程度地减轻人工负担,确保信息的准确性和一致性。通过集成此类API,企业及个人开发者能够构建自动化解决方案,解决众多涉及表格数据处理的业务场景需求,有效降低成本并提升生产力。

应用场景:

  • 金融行业:银行、保险公司等金融机构可以利用表格文字识别API来自动识别和提取财务报表、账单、合同等文档中的数据,加快数据录入和处理速度,减少人工输入错误。
  • 企业管理:企业可以利用表格文字识别API将纸质表格或电子表格中的数据快速转换为数字格式,用于企业管理系统的数据录入、分析和报告生成。
  • 医疗健康:医院、诊所等医疗机构可以利用表格文字识别API来识别和提取患者病历、医疗报告、药品清单等信息,提高医疗数据的准确性和实时性。
  • 物流和供应链:物流公司、供应链管理企业可以利用表格文字识别API来处理货物清单、运输单据、库存管理表格等,实现自动化的货物跟踪和库存管理。
  • 教育领域:学校、教育机构可以利用表格文字识别API来扫描和识别考试答题卡、学生成绩单、教材资料等,提高教育信息管理的效率和精准度。
  • 法律行业:律师事务所、法律机构可以利用表格文字识别API来处理法律文件、合同、诉讼文件等,快速提取关键信息,辅助法律文书的整理和分析。

数字识别

数字识别API是一种广泛应用在各类自动化业务流程中的关键技术,尤其对于需要从图像中精确提取阿拉伯数字信息的场景至关重要。

例如处理快递单号、手机号码、充值卡号等。这类API通常依托于先进的人工智能和机器学习算法,能够识别并抽取图像中的数字串,确保数据的准确性和实时性。

该服务的核心功能是对上传图像中的数字进行精准识别,支持常见的图片格式,如jpg、png和bmp,并且对图像大小有一定的要求,比如最小的一边至少为15像素,而最大边长则限制在4096像素内,同时对经过Base64编码并URL编码后的图像数据大小有不超过4MB的限制。

数字识别API不仅服务于标准印刷字体的数字识别,还针对手写数字进行了专项优化,识别准确率可高达90%以上,满足了不同应用场景下的需求,如银行票据、身份证件、驾驶证信息提取等。

应用场景:

  • 票据和发票识别:数字识别API可以用于识别票据、发票或收据中的金额、日期、订单号等数字信息。这对于财务管理、报销流程和发票核对非常有帮助。
  • 身份证和证件识别:在身份验证和信息采集过程中,数字识别API可以自动识别身份证、驾驶证、护照等证件上的数字信息,提高识别准确性和效率。
  • 手写数字识别:对于手写数字或笔迹数字的识别,数字识别API可以转化为可识别的文本或数字数据,例如在手写笔记转换为数字文本或数字笔迹识别中应用广泛。
  • 文档数字化:将纸质文档或扫描文档中的数字信息进行提取和识别,例如将纸质表格中的数字转化为电子表格中的数据,加速数据录入和处理过程。
  • 自动化报告和数据分析:数字识别API可以帮助企业自动化报告生成和数据分析,从图像或文档中提取数字信息,生成报表或分析数据,支持业务决策和管理。
  • 医疗影像数字识别:在医疗领域,数字识别API可以用于识别医疗影像中的数字标签、患者信息或医疗记录,提高医疗数据管理和诊断效率。
  • 交通和物流管理:对于交通监控摄像头、车牌识别系统或物流快递管理中的数字信息识别,数字识别API可以提供快速、准确的识别服务,支持交通管理和物流追踪。

地址识别【聚合数据】

地址识别API可提取文本中的地址信息,并按省、市、区、街道、详细地址的格式结构化输出。通过自然语言处理辅助地址识别做自动补充和纠正,生成标准规范的结构化信息,大幅提升企业效率。

应用场景:

  • 物流和快递行业:地址识别API可以用于物流和快递行业中的地址自动识别和排序。通过API接口,用户可以上传包含地址的文字或图像,API会自动识别并提取出地址信息,帮助物流和快递企业更快速、准确地处理订单和配送。
  • 地图和导航应用:地址识别API可以用于地图和导航应用中的地址解析和定位。通过API接口,用户可以输入地址信息,API会自动解析并提供相关的地理位置和导航信息,帮助用户更准确地进行定位和导航。
  • 电商平台和在线购物:地址识别API可以用于电商平台和在线购物中的地址填写和验证。通过API接口,用户可以输入地址信息,API会自动识别并验证地址的准确性,帮助用户更方便地填写和确认收货地址。
  • 酒店和旅游预订:地址识别API可以用于酒店和旅游预订平台中的地址识别和搜索。通过API接口,用户可以输入地址信息,API会自动识别并匹配相关的酒店和旅游资源,帮助用户更方便地进行预订和规划行程。
  • 社交媒体和在线社区:地址识别API可以用于社交媒体和在线社区中的地址标记和分享。通过API接口,用户可以输入地址信息,API会自动解析并生成地理位置标记,帮助用户更好地分享和展示与地址相关的内容。

更多图文识别API,就在API HUB

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