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You may have a question: I have a great design, and it prototypes need to be made. What do I need to do to make it work perfectly? Or another question: My project needs a reliable, consistent manufacturer to help me make the parts I want, what do I need to work on?

Before you can address these questions, you need to consider how do you go about finding a supplier? How much does it cost to build a prototype? How protected is your design? And so on.

I will use my knowledge and experience to try to answer you.

3 ways to contact the manufacturer in China

Before that, it’s a good idea to try to get manufacturing services from a manufacturer in your area. A manufacturer that you can keep an eye on the progress of your project and communicate with in a timely manner can make your project run more smoothly.
But you can have more options, this is an era of economic globalization, so manufacturers in surrounding areas or even neighboring countries can serve you.

If you want to choose a cost-effective manufacturer, I would recommend you to try your luck in China. As a world manufacturing center, it has thousands of factories that are unmatched in any part that needs to be customized. This is something that will save you a lot of time searching for the right manufacturer – after all, it will be far less difficult to find water in the ocean than in the desert. And Chinese manufacturing has a price advantage over developed countries like the US or UK.

1. Using Internet to Search

Using the Internet and channels like Alibaba to post and search for information is a good option for you to find the corresponding manufacturer and establish contact. Please note that the best option is to communicate with them by the most traditional emails, trying to describe the details of your project is the basis for them to provide you with better service.

2. Attending exhibitions

Attending various exhibitions to find your suppliers is also a very good choice, you can communicate with them face to face and discuss your needs, and initially assess their services and manufacturing capabilities. Of course, during the pandemic, there will be some risk in attending the exhibition.

3. Through an experienced person’s referral

First, you should make sure that the referred manufacturer already has a good working relationship with the referrer. You can determine if it is suitable for you by the projects they have exchanged between them. Cost, delivery time, communication details, etc. are all things that can be used as a judgment.

If you have found several target suppliers through the above, please pay attention to the close communication with them for your project. Here it takes some time to grind with them, each supplier has different advantages, and you can determine which supplier you need to help you for which project through quotation and trial order. Of course, I believe you will find a quality manufacturer that you can work with tacitly.

What costs should you consider when choosing a manufacturer?

1. Communication and time costs.

During project design, you may have spent a lot of time discussing options and working out details. So during the manufacturing phase you want to save time and get the prototype manufactured as soon as possible. So during the communication phase with the manufacturer, please try to let them know the details and uses of your design. A quality manufacturer will propose multiple options for DFM and cost reduction based on your product, which can save a lot of communication time.

In addition to this, describe your requirements as clearly as possible. For example, you need a black look, but black includes matte black, glossy black, and various shades. If you do not specify your requirements, it will be difficult for the manufacturer to provide you with a product that satisfies you, which, of course, will occupy the communication time of both parties. Moreover, repeated trials will raise the cost a lot.

Describe your design and requirements, drawings and details to your manufacturer as much as possible, which will make your project completed sooner.

2. Production costs

We all know that the price of a prototype is much higher than the price of a finished product, so make sure you have the optimal design and manufacturing solution and determine the manufacturing specifications, considering various requirements: materials, surface finish, dimensional tolerances, etc., before mass producing the product.

Also, in terms of cost savings on prototypes, a quality manufacturer will provide you with a range of options based on their proven team and years of experience that will save you money and time while maintaining product quality. If your manufacturer asks you a lot of questions about your prototype and makes a lot of suggestions for improvement, then congratulations on finding a manufacturer who is truly willing to add value to you. They are willing to spend time on your prototype to make suggestions and communicate efficiently, not just to quote. This will avoid surprises and save you a lot of money in all the projects you work on together.

3. Manufacturer Costs

A manufacturer needs a period of time to determine if it is a quality manufacturer worth working with.

In the early stages of finding your partner, you need to avoid some middlemen to complete your project because they will send your project information to multiple manufacturers and you don’t want your product to be copied before it is released, which can be costly. If you find a manufacturer you think is a good fit, ask them to show their certifications and factory profile and sign an NDA before working with them. If necessary, make a site visit to their factory.

conclusion

A manufacturer should be with punctuality, the ability of cost control, flexible manufacturing options and advice. For example, if your project is urgent but the manufacturer cannot schedule your project for manufacturing ahead of time, then this would be bad news.A quality manufacturer can be approximated as your company’s manufacturing department, and with a long-term stable cooperation, you can completely save off a lot of time and cost to focus on your product, which is certainly an assistant to help you and your company grow.

If you are confused about how to find a quality manufacturer.

Please allow me to introduce WayKen. As a professional rapid manufacturer, WayKen’s mission is to help clients produce the best Visual Design Models, Full-functional Engineering Prototypes or Low volume production runs that allow them to thoroughly prove their designs and help them focus on the key elements of product development. We welcome your inquiries at any time.

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fabcat® Sushi Tray Cat Toys – 5 Sushi Rolls

November 24, 2024 | News | No Comments

Your cat will love these fabcat® Sushi Tray Cat Toys – 5 Sushi Rolls!

  • Comes in a sushi tray 
  • Spot clean with soap and water
  • 5 sushi rolls in the box
  • North American Grown Catnip

Why We Love It:

These adorable fabcat® Sushi Tray Cat Toys will give your cat hours of fun! 

Each sushi roll looks like a real sushi roll. Spot clean with water.

The Fabcat sushi tray with 5 sushi rolls.

All toys have loops and can be used with fabcat Sushi Teaser Cat Toy (sold separately).

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Doggles Sea Life Catnip Cat Toy – Shark

November 24, 2024 | News | No Comments

Cats Love Fish so why not give them a really cute one with the Doggles Sea Life Catnip Cat Toy Shark!

  • Plush shark
  • USA grade catnip
  • Poly-filled with catnip packet

Why We Love It:

Your cat will go crazy for this cute Sea Life Catnip Cat Toy! High-grade, first quality catnip, certified organically grown in the USA. No fillers 100% fresh catnip. Poly fill stuffed with a catnip packet inside. Plush toys. Making cats happy.

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Ducati Performance C3 Leather Gloves

November 24, 2024 | News | No Comments

Performance C3 gloves combine the characteristics of a racing product with those of a garment suitable for road sports use. Made of soft goatskin, they feature carbon knuckles and reinforcements at the points of greatest stress to ensure the highest safety and performance in case of sports use. Furthermore, the soft protections and excellent comfort make them perfect even for frequent use at lower intensity. To complete its versatility and excellent performance, this 100% Ducati accessory is available in two color variants and with a gritty design. Check Legal Notes and Product Information on www.ducati.com.

Features

  • Perforated leather.
  • Adjustable closure wrist strap.

Materials – Outside

  • Goat leather, 0.6/0.8 mm thickness, high fit and riding sensitivity.
  • Suede microfibre reinforcement on the palm.

Protection

  • Shock-absorber padding on the palm, outer side, cuff.
  • Garment CE certified (Reg. EU2016-425).

Care

  • Do not use chlorine bleach.
  • Hand wash only.
  • Do not iron.
  • Do not dry clean.
  • Do not use solvent-based stain removers.
  • Do not tumble dry.
  • VERY IMPORTANT FOR ALL LEATHER TECHNICAL ITEMS: clean with the suitable leather care kit or using a sponge or wet cloth and mild soap – Lightly rub and dry with a clean cloth
  • Do not dry under the sun or near heat sources
  • Do not store item in a cellophane bag

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Premier League side Hull City have in recent hours joined the race to sign Angers striker Nicolas Pépé, according to L’Équipe.

Lille, Lyon, Marseille as well as Hull and notably Liverpool are listed as interested parties.

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The trio of French sides are all said to have had bids of around €6m rejected for the Ivorian international, who is expected home imminently after his side were eliminated from AFCON.

Angers want €10m in order to allow the player to leave.

Marseille have offer accepted for Grégory Sertic

November 22, 2024 | News | No Comments

Marseille have had an offer accepted for Bordeaux’s French central midfielder or defender Grégory Sertic worth €2m, according to Le Parisien.

The player is set to join OM on a four year deal, according to the report, whether that means 4.5 or 3.5 is unclear.

Sertic’s Marseille contract was due to expire with Bordeaux at the end of the current campaign.

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DATRON Rocks Milling PVC Guitar Pickguard

November 22, 2024 | News | No Comments

Frank Xydias works in the Department of Engineering running Advanced Manufacturing and Computer Aided Design at Milford High School’s Applied Technology Center in Milford, NH. In this educational setting, the group often accepts “live jobs” acting like a job shop within the community. That was the case when they agreed to do a one-off part in a material they thought would be acrylic. The part was a pick-guard for a Danelectro Wild Thing Baritone electric guitar. But when the material came in they found out that it was in fact, PVC. Ultimately, this would be a milling PVC application.

Milling PVC Electric Guitar Pickguard

Application Technician, Kyle Newman, was assigned to the project and he was immediately confident that the job was a nice fit for DATRON technology. First, flat stock like this is ideally suited to the use of vacuum table workholding which is an option with DATRON machines. Secondly, a wide range of DATRON customers use their machines to mill and engrave engineered plastics including Delrin, Torlon, G10, FR4, Durastone, military-grade acrylic … you name it. So, milling PVC was not going to be an issue. As for the cuts required, there was nothing complex about the part – although Newman did have some concerns about potential delamination (due to the 3-ply construction of the supplied PVC stock) that might impact the edge finish.

CNC Programming and Tools for Milling PVC

The Mastercam file provided by the school didn’t include toolpaths or speeds. So, Newman brought it into Autodesk Inventor and used HSMWorks to create tool paths. A single tool change would be required with the contour cut being done with a standard DATRON 3mm single flute end mill and a smaller 1.5mm single flute would be used to make the mounting holes used to attach the pickguard to the guitar.

CNC Milling Machine Used for Milling PVC

Newman decided to use DATRON’s flagship M8Cube high-speed milling machine featuring a 60,000 RPM 2kW spindle and an integrated vacuum table. This machine also has an integrated probe which was used to map the surface of the PVC sheet to detect any irregularities. Irregularities were automatically compensated for in the software before the milling began.

Machining Strategies for Milling PVC Pickguard

Operation: Contour around profile of guitar, slot and larger through holes.
Tool p/n: 0068430E
Tool Type: 3mm dia. single flute
Width of Cut: 100% (3mm/0.11811″)
@ 25,000 RPM: 118.11 inch/min feed

Operation: Bore milling small mounting holes
Tool p/n: 0068015E
Tool Type: 1.5mm dia. single flute
Width of Cut: 100% (1.5mm/0.0590551″)
@ 25,000 RPM: 118.11 inch/min feed

Results of Milling PVC Pickguard

Regardless of the concerns about the construction of the supplied 3-ply PVC, the end result was perfect including the edge finish on the contour cuts and no delamination occurred. Newman was able to present the part to Frank Xydias who in turn, presented it to a very happy end customer.

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